CNC Lathe spindle motor – part 1 [Setup & Wiring]

In this blog, we will introduce, how we replace an electric motor and set up new components on a CNC lathe. All ideas for upgrading the CNC lathe spindle motor started with a new asset- CNC lathe in the company. New machine in our machine shop with the intention to improve our support even additionally and also with intention that we are making products for our development and needs. If you had problems with installing a new 3-phase electric motor and VDF (variable frequency drive) in the description you will find out all information for the proper setting.

Spindle motor before conversion

With the asset- CNC lathe (Prvomajska Tabturn 100), on the machine was installed an electric motor – 1 phase with power 250W and spindle RPM (4500 rpm/min) was extremely high for such type of machine. The electric motor had function ON/ OFF and change the direction of rotation spindle CW/CCW.

CNC Lathe spindle motor

3d Idea for CNC Lathe spindle motor

We decide to replace the electric motor. Upper data (4500 Rpm/min) were the base for choice. The spindle on our CNC lathe is not made for such high RPM. So we decide to setup a 3- phase asynchronous electric motor and VFD. The previous motor was 1- phase 250W. We selected 3 – phase electric motor,power: 550W,2-pole – 2740 RPM/min. The choice for the correct type of motor we had two conditions: limitation with workplace and high power and torque. When the motor was chosen, was next step to correct reducing RPM with a pulley to make the correct ratio. The ratio in our case is 2:1, that’s mean pulley on an electric motor is 75mm and the pulley on the spindle is 150mm. Gear ratio 2:1 in our case means 1370 rpm/min on the spindle at line frequency 50 Hz. VFD makes it possible for us we can manage to reach higher or lower rpm.

CNC Lathe spindle motor 3d model

Setup new components on CNC lathe

Below are the main components that we use it for the new CNC Lathe spindle motor setup. From 3d model – we can see, there we were also reduced with a place at an assembly. Assembly starts with the fastening of the holder of an electric motor. Holder has alignment holes which assist for an easier assembly and correct belt tension when motor is fixed on holder and belt is on pulley then we insure for correct belt tension.

3-phase asynchronous motor

Asynchronous motor: 2 pole – 2740 rpm/min – 50 Hz, power rating 0,55 kW.

VFD-Variable frequency driver

INVT GD20-0R7G-2S-EU

AC 1 phase 220 V input, AC 3 phase output, power rating 0,75 kW

Inverter Input filter

FLT-PS2010H-B

Inverter input filter. AC 1PH 220V, 50/60 Hz. The inverter input filter is recommended, inverter input filter reduce ripple effects

CNC Lathe spindle motor updated
vfd input filter

Wiring a new components

The below photo-wiring diagram, presents connecting variable frequency drive to electromotor. L/N and ground wires are connected to wire terminal blocks which are mounted in the CNC control box. In the wiring diagram we can see the input filter, variable frequency drive, and 3- phase electric motor.

CNC Lathe spindle motor wiring

The diagram below – is the control wiring diagram. Control wiring diagrams include Variable frequency drive, Pokeys 57 CNC, and Relay.

wiring diagram

Additional information for CNC Lathe spindle motor

Under download find Pokeys 57CNC user manual.

Here is a complete explanation about the stepper motor driver.

Related Posts

5 reasons to switch your CNC from...
Have you ever considered switching your CNC from LPT to...
Read more
Slip ring test with PoKeys
A slip ring test? What does this have to do...
Read more
The smallest and lowest power consumption 48MS/s...
[fusion_text]PoLabs is launching PoScopeMega50 usb oscilloscope, the smallest and lowest...
Read more
Slovenščina »